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High Mast Lighting in South Africa | 500W LED Floodlights (GL-FL-500W) Replace 1000W Metal Halide Lamps

4,349 Published by admin 07 10,2018

Mecree successfully supplied 6 units of 500W LED Floodlights (GL-FL-500W) for a high mast lighting upgrade project in South Africa. The LED fixtures were installed on 30–35 meter high masts at the railway area of the Richards Bay Port coal terminal, replacing outdated 1000W metal halide lamps.

Replacing Traditional 1000W Metal Halide with High-Efficiency 500W LEDs

The high mast structures were originally equipped with 1000W metal halide lamps, which suffered from high energy consumption, frequent failures, and long warm-up times. Mecree’s GL-FL-500W LED floodlights provide:

  • Powerful and uniform illumination

  • IP67 waterproof protection for harsh outdoor environments

  • Instant start without warm-up

  • Long lifespan with minimal maintenance

These features make them ideal for industrial ports, railways, coal yards, and high mast outdoor facilities that operate around the clock.

Superior Durability Proven by One-Year Field Testing

As part of a safety and security enhancement test, the customer installed 6 units of Mecree LED high mast lights alongside 6 units from another supplier on the same site. After one year of real-world operation:

  • All 6 floodlights from the other supplier failed completely

  • All 6 Mecree GL-FL-500W floodlights continued performing perfectly

The customer highlighted that Mecree’s advanced cooling system and premium-quality components ensured stable operation despite the challenging environment, including dust, wind, humidity, and long operating hours.

Exceptional Energy Savings and Performance Upgrade

By replacing the 1000W metal halide lamps with 500W LED floodlights, the customer achieved:

  • 74% reduction in energy consumption

  • Significantly improved light levels and wider spread

  • Dramatically reduced maintenance requirements

  • Expected 20+ years of reliable operation with almost zero maintenance

This upgrade has provided a safer and brighter environment for port operations, boosting both worker visibility and overall site security.

Why Mecree Was Selected

From multiple supplier applicants, Mecree was chosen as the final manufacturer due to product reliability, optical performance, and engineering support. The GL-FL-500W’s thermal management system was a key factor, ensuring long lifespan under continuous heavy-duty operation.

A Reliable Solution for High Mast Lighting Projects

Mecree’s high mast LED floodlights are engineered for:

  • Ports and container terminals

  • Railway yards

  • Industrial zones

  • Airports

  • Stadiums and large outdoor venues

With robust IP67 construction, high efficiency, and exceptional durability, they provide a trusted long-term lighting solution for demanding environments.

For more information about Mecree high mast lighting solutions or to request a customized design, please contact our technical team.


MECREE has launched the following series of LED Sport Stadium Lighting:

  1. R580 series stadium lights are designed for 160 feet to 1000 feet of lighting distances and 4K, 8K HD broadcasting.
  2. AFL series stadium lights are designed for lighting distances from 50 feet to 330 feet and improve the brightness uniformity.
  3. P73-L and A65 series stadium lights are designed for the precise light control needs of the North American and European markets. The Upward Light Ratio of the P73-L and A65 series LED stadium lights is 0%.

MECREE’s specially engineered precision lighting control is designed to meet the needs of such users. The polarized light range of 65-73° is defined as the P73-L and A65 series products, which deliver an unparalleled visual experience while offering access to thousands of IES profiles.

New LED Sports Lighting Solution Provider

 

PRECISE CONTROL OF LIGHT 1

-OPTICS 10X BETTER

A65

Our precisely engineered optics of polarized light aim light directly onto the field of play, to shine uniformly and to minimize glare. Outdoor venues benefit from spill light control, no more skyglow and no more complaints from the neighbors.

COMPETITORS

1. Such light shield is useless,just misleading customers.
2. As tested it will cause 30% reduction of light output
3. While 70% still have high overflow
4. Unbearable strong glare
5. Waste energy,outdated reflective technology

PRECISE CONTROL OF LIGHT 1

-OPTICS 10X BETTER

REMOTE DRIVER

The power supply and lamp body can be mounted separately, reducing the withstand weight of the lamp pole and facilitating maintenance.

CONVENIENT INSTALLATION 3

-EASY CROSSARM REPLACEMENT

Customized crossarms are available to meet all your existing old poles without replacing the main rod, crossarms bolt directly to light pole, easy and accurate installation saves time, ensures performance, safety and reliability,also lower the budget.

How to accurately aim the lights in the stadium?

In current sports lighting projects, high-altitude light calibration is recognized as a major efficiency bottleneck. The process carries high safety risks, is prone to aiming deviations, and involves cumbersome installation and removal procedures, making it difficult to achieve the required uniformity.

MECREE’s innovative laser aiming mount was designed precisely to address these issues. It revolutionizes the workflow through three key advantages:

Easy Installation: With a simple design, it allows rapid mounting and dismounting, significantly lowering the operational threshold.

Precise Aiming: Ensures accurate laser alignment, fundamentally guaranteeing uniform illumination and compliance with lighting standards.

Efficient Operation: Reduces labor and time costs by up to 80%. Calibrating 200 fixtures at height previously took 20 days; now the same workload can be completed in just 4 days.

Choosing MECREE means choosing a safer, more precise, and highly efficient sports lighting solution.

What can MECREE do for you?

We are not only a manufacturer of high-power LEDs, More professional services are also included:
Through lighting simulation calculations and programming of light show designs, solutions oriented towards either visual effects or cost-effectiveness are provided. Design of Lighthouse, parameters required for building foundation, (axial force, shear force, bending force). High power generator set supporting,circuit design service,cable supply. We are your best supply chain manager! We are committed to providing you with a one-stop solution. We focus on the research, design, and manufacturing of our products, delivering customized and energy-efficient lighting system solutions for all types of sports venues and multifunctional facilities.The details are as follows:high-power sports lighting、arena night lighting retrofit、smart stadium lighting control、energy-efficient LED stadium lights、stadium lighting power supply optimization、broadcast-quality sports lighting、large venue lighting retrofit、adjustable brightness and color temperature lighting、LED floodlight installation and upgrade、stadium lighting maintenance and management、energy-saving lighting solutions for stadiums、multi-purpose venue lighting design、night game lighting optimization.

 

Join MECREE! Save you time,unnecessary costs and greater benefits.

Why choose MECREE Lighting for your Football Field?

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