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Which makers supply LED lights for Port of Tanjung Pelepas？

177 Published by admin 03 30,2026

Port of Tanjung Pelepas (PTP)

Basic Information

Port Name: Port of Tanjung Pelepas (PTP)
Country: Malaysia
Location: Gelang Patah, Johor, southern Malaysia
Coordinates: 1.364° N, 103.548° E
UN/LOCODE: MYTPP
Port Type: Deep-water container port / Transshipment hub
Operator: Port of Tanjung Pelepas Sdn Bhd (a joint venture between MMC Corporation and APM Terminals)

Port Overview

The Port of Tanjung Pelepas (PTP) is one of the largest and most advanced container ports in Southeast Asia. Located at the southern entrance of the Strait of Malacca, one of the world’s busiest shipping lanes, the port plays a crucial role in global maritime trade.

Established in 1999, PTP quickly developed into a major transshipment hub, serving shipping routes connecting Asia, Europe, the Middle East, and the Americas. Its proximity to Singapore—about 45 km away—allows it to compete as an alternative regional container hub.

The port is known for its high operational efficiency, deep-water berths, and modern container handling systems, making it attractive for major global shipping alliances.

Throughput and Capacity

Port of Tanjung Pelepas is consistently ranked among the top container ports in the world.

Key statistics (approximate):

Annual Container Throughput: over 11 million TEUs
Berths: more than 15 container berths
Maximum Draft: approximately 18 meters
Quay Length: over 5 km

The port can accommodate Ultra Large Container Vessels (ULCVs) exceeding 20,000 TEU capacity.

Infrastructure and Facilities

PTP is a purpose-built container port equipped with advanced infrastructure, including:

Deep-water container terminals
Automated container yard systems
Ship-to-shore (STS) cranes and rubber-tyred gantry (RTG) cranes
Intermodal rail connections
Free zone logistics and distribution facilities

The port is also connected to Malaysia’s North–South Expressway, enabling efficient cargo distribution to the country’s industrial regions.

Strategic Importance

The Port of Tanjung Pelepas is strategically positioned to serve as a global transshipment hub due to its location along the Strait of Malacca, which handles nearly one-third of global maritime trade.

Key roles include:

Regional container transshipment center
Major hub for global shipping alliances
Gateway for Malaysian exports and imports
Logistics hub for Southeast Asia

Major shipping lines such as Maersk and CMA CGM operate extensive services through the port.

Port Lighting Applications

Large container terminals like PTP require high-performance outdoor lighting systems to ensure safe and efficient 24-hour operations.

Typical lighting areas include:

Container yards
High mast lighting towers (30–50 meters)
Quay cranes and docking areas
Truck lanes and logistics zones
Warehouses and storage yards

Large Port Outdoor Lighting Solution Analysis

Large ports, as critical infrastructure operating 24 hours a day, require highly reliable outdoor lighting systems. These systems are essential for ensuring operational safety, efficiency, and personnel security.

1. Luminaire Types and Pole Height

Outdoor areas in ports—such as container yards, loading and unloading zones, parking areas, and main roadways—typically adopt high mast lighting systems to achieve wide-area illumination.

This system utilizes tall poles equipped with multiple high-power luminaires, enabling uniform coverage with fewer installation points, while also reducing glare and simplifying maintenance.

In terms of light sources, high-power LED floodlights are widely used due to their high luminous efficacy, low energy consumption, long lifespan, instant start, and excellent color rendering. They have become the mainstream choice for port lighting

Recommended pole heights:

Area Type

Recommended Height

Large ports/ container yards

30–40 m

Airport apron

20–40 m

General large outdoor areas

20–55 m

Overall, port areas typically use poles in the range of 30–40 meters. The exact height should be determined based on site scale and specific lighting requirements through professional design.

2. Technical Requirements for Luminaires

Due to the unique environmental conditions of ports—especially coastal ports—lighting equipment must meet far more stringent requirements than standard outdoor lighting. These include:

2.1 Protection and Corrosion Resistance

Ports are exposed to high humidity and salt spray, requiring exceptional corrosion resistance:

Ingress Protection (IP Rating): ≥ IP65 to ensure complete dust protection and resistance to water jets. For critical areas such as quay fronts, IP66 or higher is recommended.

Anti-corrosion Materials and Treatment: Housings are typically made of highly corrosion-resistant materials such as ADC12 die-cast aluminum or 316 stainless steel, combined with multi-layer anti-corrosion coatings.

2.2 Wind Resistance

Ports are subject to strong winds. High mast poles and luminaires installed at height must withstand significant wind loads. Structural design must strictly follow local meteorological data to ensure safety and stability.

2.3 Lightning and Surge Protection

Tall poles are highly susceptible to lightning strikes. High-voltage surges generated by lightning can damage sensitive LED drivers through power lines.

Therefore, LED drivers must be equipped with high-performance surge protection devices (SPD), typically rated at 10kV or 20kV, to ensure stable operation under harsh weather conditions.

2.4 Thermal Management

High-power LED luminaires generate significant heat during operation. If not properly dissipated, it can severely affect luminous efficiency and lifespan.

Thus, luminaires must feature efficient thermal design, such as large-area heat sinks and high thermal conductivity materials, to keep the LED junction temperature within an optimal range.

2.5 Optical Performance

Illuminance and Uniformity: According to standards such as Code for Design of Seaports (JTS 165-2013), different operational areas have specific minimum illuminance requirements. Uniform lighting must be ensured to avoid overly bright or dark areas that could impair visibility and safety.

Glare Control: Through precise optical design (e.g., asymmetric lenses), light is effectively directed onto the working area, minimizing light spill and reducing glare for operators and surrounding environments.

Which MECREE luminaires are suitable for large port outdoor areas, and what are their key protection parameters?

Model

Power

IP Rating

Salt Spray Test

IK Rating

Protection Class

Surge Protection

AFL

240W/300W/400W

IP 66 & IP 67

1000 Hour,ASTM B117

IK08, IK10

Class I

10kV, 20Kv

R350

500W/600W

IP 66 & IP 67

1000 Hour,ASTM B117

IK08, IK10

Class I

10kV, 20Kv

M200

340W/400W

IP 66 & IP 67

1000 Hour,ASTM B117

IK08, IK10

Class I

10kV, 20Kv

P73-l

600W

IP 66 & IP 67

1000 Hour,ASTM B117

IK08, IK10

Class I

10kV, 20Kv

A65

1050W

IP 66 & IP 67

1000 Hour,ASTM B117

IK08, IK10

Class I

10kV, 20Kv

What can MECREE do for you?

MECREE are not only a manufacturer of high-power LEDs, More professional services are also included:
1. According to the requirement to provide the best stadium lighting solutions, including horizontal, vertical illumination, uniformity, glare control, spill light control, energy saving.
2. About the design of lighting mast, Mecree according to the wind speed at the place can be used to calculate the axial force, bending force, horizontal shear force and torque for the construction engineer,
so as to protect the users from unnecessary accidental.
3. One stop service for you! High power generator set supporting, and we also supply cables, switches, power distribution cabinet and other parts. We are your best supply chain manager!
4. Professional Lighting installation guide including to the circuit design service and installation angle guide of each lights.

Remote driver

The power supply and lamp body can be mounted separately, reducing the withstand weight of the lamp pole and facilitating maintenance.

Easy installation：Easy to replace the cross arm

Customized crossarms are available to meet all your existing old poles without replacing the main rod, crossarms bolt directly to light pole, easy and accurate installation saves time, ensures performance, safety and reliability,also lower the budget.

How to accurately aim at outdoor lighting?

In current outdoor lighting projects, high-altitude light calibration is recognized as a major efficiency bottleneck. The process carries high safety risks, is prone to aiming deviations, and involves cumbersome installation and removal procedures, making it difficult to achieve the required uniformity.

MECREE’s innovative laser aiming mount was designed precisely to address these issues. It revolutionizes the workflow through three key advantages:

Easy Installation: With a simple design, it allows rapid mounting and dismounting, significantly lowering the operational threshold.

Precise Aiming: Ensures accurate laser alignment, fundamentally guaranteeing uniform illumination and compliance with lighting standards.

Efficient Operation: Reduces labor and time costs by up to 80%. Calibrating 200 fixtures at height previously took 20 days; now the same workload can be completed in just 4 days.

Choosing MECREE means choosing a safer, more precise, and highly efficient sports lighting solution.