LED Factory Lighting

Why Upgrade The Factory Lighting To Energy Efficient Industrial Lighting?

The main reasons why manufacturing companies choose to invest in upgrading their factory lighting to energy-efficient industrial lighting are to:

Improve the quality and intensity of lighting to improve the factory operations and working conditions for their employees;
Greatly reduce the electric charges of its industrial lighting installation;
Reduce the maintenance cost of its industrial lighting system.

How To Improve The Factory Lighting System?

Replace old high-bay or low-bay luminaires (such as metal halide, sodium or T12 fluorescent tubes) with new durable energy-saving industrial lamps (such as LED factory lighting);
Optimize the position and spacing of luminaires, and use the appropriate lighting intensity to match the layout of the factory floor and the position of the machinery;
Use intelligent industrial lighting control systems to adjust lighting levels in response to plant area occupancy and available natural light intensity.

MECREE LED are the best solution for the factory lighting when comparing to Metal halide, HPS and Halogen, because of the high lumen efficacy, high energy saving. Apart from saving the electricity bill, MECREE LED factory lighting No glare, No spill light, No light pollution.

MECREE LED provides these functions for the needs of modern industrial lighting. With the help of MECREE LED industrial lamps, your workers can enjoy a comfortable lighting environment in the factory or manufacturing facility, improve work efficiency, reduce electricity consumption and save electricity cost every time the lights are turned on. In addition, the lifespan of MECREE industrial lighting with high cost-effective is longer than their counterparts, and it’s 6 times longer than traditional industrial lighting, and zero maintenance cost, which meets the three conditions for industrial managers to choose lighting: high energy efficiency, long lifespan and excellent lighting.

The Most Cost-Effective MECREE LED Factory Lighting

Model: GL-HB 60W-300W

Model: GL-FSL 100W-1000W

What Is The Best Factory LED Lighting Systems?

1. Advanced optical design

Our industrial lamp adopts cob chip of Cree and Citzen and unique optical design, which minimizes glare and overflow, and uses linear light multiple times to effectively reduce the amount of spill light, and increase the central light intensity by more than 5 times. Reduce the adverse health effects of worker’s eye fatigue and improve work efficiency by 10% -20%.

2. Excellent cooling system

To avoid frequent replacement lamp and increase of the maintenance costs, you should choose the lamps of with long lifespan and high stability. MECREE LED industrial lamps adopt uniquely customized Special superconducting heat pipe, the bottom of chip center has its own independent super heat pipe, each heat pipe is connected with a radiator, and the bottom has ventilation holes to make air convection absorb heat faster.

3. Zero maintenance & long lifespan

The maintenance cost of factory lights is a very important consideration. If you use high pressure sodium lamps, metal halide lamps and other lighting schemes, they need to be replaced every year on average due to the high light decay rate. MECREE factory LED high bay lights have a rated life of 50,000 hours.

Energy Comparison:

Comparison of service life:

If they operate 24/12,

The service time of traditional industrial lamps = 8000/365/12 = 1.8 Years

MECREE LED industrial lamp service time = 80,000 / 365/12 = 18 Years

If they operate 24/24,

The service time of traditional industrial lamps = 8000/365/24 = 0.9 Years

MECREE LED industrial lamp service time = 80,000 / 365/24 = 9 Years

MECREE industrial lamps is 10 times longer than traditional lamps.

You will not change lamps frequently in a short time, saving a lot of maintenance costs. Using MECREE LED industrial lighting can reduce the cost of factory lighting is feasible and sustainable.

4. Flickering free

Avoid the obvious fluctuation of light brightness under low frequency, make workers more comfortable and efficient, reduce the occurrence of factory accidents.

5. High color rendering index

Most LED factory light have a high color rendering index of 80-90. This means that workers can actually see the actual color of the product. High CRI is important in the inspection area. Especially the area to be inspected before the product is put on the market.

6.Selection of high quality and durable raw materials

6.1 Customize the most stable and high-quality chips

6.2 Top brand power supply with 7-year warranty

6.3 All the components are top five brands

7. Safety

The industrial environment has many hazardous production processes. By using higher-quality LED industrial lights to improve visibility, workers can avoid accidents. It also prevents people from being harmed by toxic mercury gas in HPS or metal halide lamps.

8. High energy efficiency

The excellent heat dissipation design of the cost-effective MECREE LED industrial lamp converts 85% of the energy into light energy. The advanced optical design produces high-quality light. The energy consumption of the whole lamp is only half or even one third of that of traditional lamps on average.

9. Free DIALux Simulation

Why is DIALux simulation important? In order to give you the best solution and avoid buying the wrong lamps, we provide free lighting design to accurately predict the lighting effect. Our lighting experts use our industrial lighting to simulate different types of factories and provide various factory lighting solutions. If you want to know the simulation results of your factory, please contact us info@mecree.com

Factory Lighting Distribution Guide

1. General lighting: also known as main lighting, it is generally placed on the top of the middle to provide overall lighting for the space, usually according to the size of the factory.

2. Local lighting: according to the production demand, with the use of general lighting, place lamps to illuminate the working point where special key lighting is needed.

3.Mixed lighting: it is generally used in large factories. The main lighting and local lighting are used together to reduce the light dark area and shadow area.

Factory lighting has many factors to consider, so choosing a good factory lighting solution is not simple. Mecree LED has the necessary experience and skills to ensure that the correct lighting is installed to ensure the safety and efficiency of factory workers.

Starting with basic knowledge, Mecree LED focuses on multiple aspects. The size of the building and the height of the ceiling, the frequented areas, whether it is necessary to highlight certain areas and how much natural light there is. In addition, you also need to check whether you need presence/occupancy control, whether there are vehicles or hazardous areas, and the most important thing is the activities under lighting. All of these will have a great impact on the final choice of lamps.

For example, due to visibility factors, work that requires limited perception of detail requires less light than work that requires perception of detail. This means that more light will be needed to perform the required work. You also need to consider the color rendering factors and whether you need to view the true colors. Due to certain printing and painting applications, this may in turn require higher lux levels.

If the wrong lighting equipment is installed, it may be very dangerous, for example: using a circular saw/band saw equipped with standard discharge metal halide fixtures may cause danger to the surrounding environment. Depending on the lamp used, the light may flicker, which means that it will produce a strobe effect on the blade, thus leaving an impression on the blade, which has not yet stopped. If the operator places his or her hand near the movable blade, it may be very dangerous.

According to workplace health and safety laws, proper lighting is also required. The workplace must have sufficient light to ensure the safety of each worker, and there must be sufficient backup lighting in case of emergency or power failure. Failure to comply with these standards may result in criminal negligence cases.

After considering all the above factors, you can view the running time and the number of luminaires needed to meet the required illuminance level. This will have a huge impact on the lamps used. For long operating hours the LED lights are a cost effective option, due to the low energy long lamp life and less maintenance, which means good payback over time.

So, as you can see, this is not just a case of lighting up some “lamps”. Many factors need to be considered when installing a factory. At MECREE LED, we are the people who seek professional lighting design, consultation and expert guidance for installation. Moreover, we have comprehensive support and customer support for the lighting from the initial concept to the installation. Contact us today to let us help your next project more perfect.

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